marți, 26 septembrie 2017

Waterstops

Waterstops for concrete



Hidroplasto  sealing bands are used for sealing technical day joints during concreting as well as expansion joints in concrete and reinforced concrete structures. They are a passive barrier for penetrating water. The effectiveness of Hidroplasto insulating bands is facilitated by their shape and length of the arms and anchors with ribbed surfaces.

The route that must be traversed by the water to pass around the concreted band arms is greatly increased, and the direction in which it exerts pressure changes often. The achieved ‘labyrinth effect’ forces a water pressure drop, and in the end, puts a stop to subsequent penetration at the band-concrete joint.

Appropriately selected and concreted Besaplast insulating band is an effective barrier for groundwater and water under hydrostatic pressure. The broad range of insulating bands allows them to meet all challenges from constructional and architectural solutions and the conditions at the construction site, in terms of structure tightness and planned use.

Waterstops are the benchmark for the industry and exceed standard specifications. The versatility of PVC has made these waterstops popular with specifiers and engineers. Outstanding physical properties, excellent inherent elasticity and resistance to many waterborne chemicals has made it the most widely specified waterstop material.

PVC waterstops are available in several styles and sizes. Choosing the correct waterstop begins with determining whether the joint is moving or non-moving.

Typical Applications For PVC Waterstops Include:

Water and waste water treatment facilities

Dams, lock, canals, water reservoirs and aqueducts

Tunnels and culverts

Foundations


GENERAL INFORMATION



Product description

The perfection of the process of polymerisation of PVC on the industrial scale has allowed the development of a sealing band manufacture technology adapted to the needs of the construction industry. Knowledge of technical parameters of the material from which bands are manufactured, as well as the conditions of their introduction into the relevant structure, allows full usage of their advantages at a structure’s key points (day joints and expansion slits).







Besaplast sealing bands are an effective barrier for water flowing into the structure and site’s interior. The water intrusion paths, penetrating the concrete’s structure, seek out spots that are the least homogeneous and those characterised by interrupted continuity. That is why it’s important to care for a proper mix and the correct concreting work technology. Particular care has to be taken with respect to tightness of process technical and construction joints. Expansion joints are visible divisions in component continuity, where the ends of the divided structure parts are separated by a slit with a standard width of approx. 20 mm. Improper execution or complete omission of the water insulation, or complete negligence with respect to this insulation may hinder, and in the extreme case, prevent the use of the structure altogether.



Appropriately selected and concreted Besaplast bands are an effective barrier against pushing water.

The effectiveness of Besaplast insulating bands is facilitated by their shape and length of the arms and anchors with ribbed surfaces. The route that the water must pass to circumvent the concreted band’s arms is, thanks to this measure, markedly increased. The direction of water pressure influence changes often. The achieved ‘labyrinth effect’ forces a water pressure drop, and in the end, diminishing of its influence, and halt of further penetration at the intersection between band and concrete.



An important characteristic in terms of band choice are three parameters:


  • the type of movements causing contraction, shortening or extension, which the protected structural components undergo as a result of actions of dynamic loads, temperature cycles, etc.- pressure on the band, due to pressurised water influences, surface water and underground water,

  • type of joint to be sealed (expansion joints and joints preventing contractions, compression joints, day joints, etc.).

It is thus worth it to appropriately select the insulation, to limit the high costs of removal of damage or, in the extreme cases, of repairs required to the entire structure, should it be damaged by harmful influence of water and the aggressive substances dissolved in it.



 


 


 


 


a – sealing band width

b – expansion part width

c – sealing band thickness in the expansion part

f – height of insulating anchor/insulating rib

k – expansion profile width


 


Sealing band structure


In order to unequivocally designate the vocabulary used, concerning the structure of bands, and to simplify studying of subsequent tabs of our website, here are visual presentations of the individual Besaplast insulating bands.






Internal sealing band for expansion jointsInternal sealing band for expansion joints








External sealing band for expansion jointsClosing sealing band for expansion joints








Press-in sealing band for expansion jointsInternal sealing band for day joints




External sealing band for day joints



The descriptions above allow clear determination of the selected product in your order. By indicating the name of the selected band, i. e. Internal sealing band for day joints, and the additional trade name of the material, i. e. Besaflex, along with the symbol, A 200, one obtains a unique name.


 


Subdivision of sealing bands



  • Day joint sealing bands














internalexternalcorner

Thermoplastic material sealing bands, and elastomer sealing bands, as well as uncoated sheet steel, are the only systems covered by relevant German norms as basic solutions for component protection.

For the majority of structures, the use of internal sealing bands is recommended. External bands are used primarily under foundation slabs and in foundation walls, as well as in horizontal structural components.

External sealing bands must have the following minimum dimensions so that they might be used in spots susceptible to influence by pressurised water:

– width a = 240 mm with six insulating anchors, height f = 30 mm,

– width a = 320 mm with six insulating anchors, height f = 20 mm.



  • Expansion joint sealing bands














internalexternal corner

For expansion joints with a space between the divided components, bands should be used that have a compensation duct, which, through their geometry and the material they are made of, may transfer larger movements between structural components. Internal bands are used usually for structural component thickness values exceeding 200 mm.

In case of lower thickness values of the components to be insulated, external bands are used. In particular cases, special bands for mechanical installation are utilised. The selection of insulation of the expansion joint must take place after the determination of the scope of allowable shifts and relevant approximate water pressure values.



  • Closing sealing bands










closing band type press-in band type

Closing sealing bands are used for closing expansion joints. As standard, they are used as additional protection for structures, in which external bands, and/(or) internal bands, are placed as well. The closing components, with two sealing anchors on one side, are used for closing of divisions susceptible to water not under hydrostatic pressure.

Closing bands with a minimum of four anchors are used as insulation from water under pressure equal to three metres of water column. The values given in diagrams on page 21, during selection of closing sealing bands for expansion slits with three anchors on one side, must be increased by an additional metre of water column against the presented values.


INDICATIONS CONCERNING STORAGE AND TRANSPORT


Storage


The bands should be stored on pallets, on a stable bottom surface, thermoplastic bands should be stored in a warehouse, if possible, and one day before the work, they need to be transferred to a heated room. While in storage, the free ends of the bands should be protected from damage. Thermoplastic material bands should be protected from direct influence of sunlight.



Transport


Bands should be transported on pallets, in a manner protecting them against hazardous atmospheric influences and protecting against mechanical damage. Possible damage to thermoplastic bands emerged during transport or storage is removed by spreading out the bands on an equal surface and thermal processing.




Basic guidelines:  
  • the width of internal bands (a) may not exceed the width of the construction component, (c) bands must be chosen that are not too narrow (greater seal certainty), but also those that are not too wide (due to delamination). In addition, one needs to ensure appropriate installation depth – the covering layer (h) must be equal to or greater than the single-side anchoring depth (g).

    If installation of internal sealing bands and external sealing bands is not possible, one should create a slab low point (rib in wall) to adapt the relevant component to the appropriate thickness. An exception in this case are Nitriflex internal bands with a width of 320 mm (types A and D). The DIN V 18971 norm allows concreting them into components with a width of 300 mm. This rule should be applied to components with a width of e = 300 mm.


  • the shape of reinforcement and location of internal bands in the foundation slabs and in the ceiling slabs must allow installation of bands in such a way so that its arms would be bent slightly to an angle of 10°-15°.  Such a mode of installation is in place to eliminate the voids in the concrete from the sides of the ribs in the band underside.


  • external bands may be arranged only on the side of action of water exerting pressure on it. Difficulties related to appropriate concreting of external sealing band anchors aimed downwards eliminate such a solution entirely. All cases of use of external bands as insulation for day joints and expansion joints in ceilings is wrong, and excludes the selection of such a solution already in the design stage.


  • for internal sealing bands made of Besaflex and Nitriflex with a thickness of the expansion part (c) greater than the minimum required value as presented in the D series band table (page 44), one can use, for each additional millimetre of band, an allowable water pressure higher by 10%. Linear interpolation, however, may be conducted solely for bands with a width not exceeding the norm values indicated in the table by more than 5 mm.

  • values in force for initial slit values wnom:

  • external bands: 20 mm, with flexible part from 80 mm,

  • internal bands: 20-30 mm, with flexible part from 90 mm.

 


Closed insulation system



It is important for the bands to form a closed insulation system, and for their free ends to be routed to at least 30 cm above the highest water level stemming from site observations. In case of basins and low points, the highest water level is the maximum projected fill level foreseen for a given structure.

If the building is divided by expansion joints, then all compensation hoses at the free ends of bands should be protected (closed) by a mass allowing adaptation to their shape, and the slits above should be protected using appropriate resources.

One should take particular care that:


  • the expansion joints be straight,

  • band widths along the same expansion slit do not change,

  • external and internal bands are not joined together at one site.

If a passage is made between bands of different widths, the joint between them has to be made in the same way so as to maintain anchor continuity. Trimming bands, angles and changes of concreting levels of bands in day joints and expansion joints should, if possible, run at straight angles.


 


Minimum bend angle



When installing sealing bands, one often has to face the task of adapting their course to the altering form of the division to be protected. In order to avoid bends in sealing anchors, which could cause imprecise filling of the concrete mix around the band, one should adhere to the following bend angles:


  • internal bands for day joints:  r ≥ 150 mm,

  • internal bands for expansion joints:  r ≥ 250 mm,

  • external bands: r ≥ 50 x f mm, where f – sealing anchor height,

  • closing bands: r ≥ 30 x a mm, where a – band width.

The most obvious sealing band arrangement around a circular shape or circle section is the execution of components or structures with circular shapes. if the recommended bend angle radius cannot be adhered to, one should manufacture a pre-cast joining component, manufactured at a plant by a manufacturer or at the construction site by specialist installation teams.


 


Band cover



In order for sealing bands to properly fulfil their roles, they must be concreted appropriately. According to indications of standard DIN 18197 ‘Sealing of joints in concrete with waterstops’, between the sealing band and the steel reinforcement a distance of ≥ 20 mm must be maintained. The designed must, when beginning his work, reach a decision concerning the appropriate material for and type of band (internal, external, closing) together with appropriately designing the component reinforcement structure.

Only when designing a joint of the foundation slab with the wall, one may use internal bands without interfering in the reinforcement. in such a case, it is required that a threshold be made on the slab in order to embed the band. Such an addition should be made during concreting of the slab and not as an additional part. The use of Bestal steel mesh as stay-in-place formwork greatly simplifies this task.


 


 


 












Use of an internal sealing band for day jointsUse of Bestal day joint bands


Use of type Kab sealing bands with swell profiles

 


Allowable deformation vector


In order to select a sealing band for expansion joints, one has to know the shearing and cutting movements that will attempt to tear the installed band. When calculating the deformation, one should consider all deformations in directions x, y and z that may emerge during construction as well as during use. One may use the following formula to describe them:




Selection of pressure and the determination of technical parameters of installation components for bands for mechanical mounting (using compression structures)


When faced with the dilemma of having to construct a tight solution of a joint between a newly-designed structure with an existing part, or with installation of bands in complex structures, where the band is supposed to provide protection at an intersection between a concrete structure with a building’s steel components, the use of mechanical assembly of bands using a compression system with a flange is both economical and appropriate in order to achieve tightness.

The selection of an appropriate sealing band, flat profiles, anchors, compression bolts and supplementary equipment should be preceded by a thorough design analysis. Having selected an appropriate band, one should determine the width and dimensions of the compression structure and the spacing and size of tension anchors. When using all the above named system components, one needs to provide a value for pressure of the band on the concrete that would be higher than the water pressure acting on the joints.



  • for sealing bands for day joints, the same choice rules and design basics apply as for sealing bands for expansion joints. The band selection diagrams are not in force for bands installed mechanically.

The above information applies only to standard situations!!!


Sealing band selection diagrams


One should keep in mind that the option of using sealing bands is determined by the value of movements in the area of the division to be protected, the pressure exerted by the water acting on the band and the aggression level of the substances dissolved in the water. In order to appropriately select our products, the following diagrams show relations (scope of shift movements – water column pressure) for the individual sealing band types.

The scope of these structure shifts must be greater than or equal to the vector of allowable deformation (Vr) of the band, calculated using the formula:



 




Besaflex type DNitriflex type D



Elastoflex type FMElastoflex type FMS



Besaflex type ADBesaflex type FV



Nitriflex type DANitriflex typeFA



Elastoflex type AMElastoflex type FAE



INSTALLATION RULES


Preparing the bands for installation


Before the bands are mounted, they first have to be unrolled on a flat surface and checked thoroughly, whether they are not damaged or deformed in any way. It is not allowed to mount bands that have lost their proper shape. A particularly dangerous phenomenon are deformations of external band anchors, these can be caused by improper storage or transport.

On the day before installation, it is best to unfurl the band roll in a heated warehouse. This action can be replaced by short-term heating of the band in the flame of a burner. One has to note, however, not to keep the band for a longer time at one spot. The best result is achieved by several heating passes with the burner moving slowly along the band axis.
Band installation at the target mounting spot



When mounting bands, one has to make sure for the lengthwise axis of the band to be found (if possible) at equal distances with respect to the division to be sealed, and for the band to be installed in such a way so that it cannot move during concreting. In case of expansion bands, one should note that the compensation duct be found in the slit axis.

In case of expansion joints exceeding 20 mm, and joints with a tendency to exhibit compressive deformations (-Vx), in order to reduce the risk of damage to the internal band, one should create a so-called deformation chamber or cover the compensation duct with a closed cell elastomer material.

The arms of an internal band should be embedded in the concrete at a depth allowing one to hide the anchor ribs in the reinforcement cover foreseen by the designer (at least 30 mm), this should prevent it from being torn away from the component.

Bands should be fixed by way of installation grips and tie wire, to the rebar, at maximum spacings of 25 cm. Internal Elastoflex type sealing bands of types FS and FMS with sheet steel are installed by tie wire routed through openings in the sheet edges.
Installation of closing bands



Closing bands are installed with their arms downwards, on the formwork panel describing the course of the expansion slit. its arms, below the final closing anchor, should be affixed to the formwork with double-headed nails (with limiters) or with nails up to 40 mm in length (nailed down to a maximum of 1/3 of their length and bent away at an angle of approx. 45°).

Due to the risk of damage to the external bands at the construction site, it is advisable to use TF trapezoidal protective profiles, appropriately selected to suit the widths of the bands used. This profile, ensuring protection of the band against damage, also forms the edges of the concrete component. Such a solution protects the concrete component from mechanical damage, edge cracks or impacts.


Installation of external bands



During the layout or unrolling of external bands at the construction site, execute formwork that shall not stand on the band’s anchors, on a layer of lean concrete or packed soil prepared for later execution of the foundation slab. The best solution for the execution of front formwork at spots of foreseen divisions is the use of steel lattices with trestles.

If the concreting technology or the pressure of the concrete mix should require the use of system formwork, they should be laid out outside of the band, with the remaining space levelled out with a fibreboard panel or veneer and edge battens. After the execution of a first concrete slab, the band should be secured against damage.

Directly before the execution of a subsequent slab segment, the free band arm should be cleaned of contaminants, i. e. cement bleed water, sand, sawdust, ice, aggregate and concrete remains. During cleaning, the condition and quality of the band should be checked again. Damaged sections of the band should be repaired or replaced. It is not allowed to burden band insulating anchors i. e. with lower rebar of the slab passing the day joint.

In such a case, during concreting, there exists a great probability of emergence of air bubbles or pockets close to the deformed anchors. When securing day joints and expansion joints of walls by using external seal bands, there emerges the problem of their affixing to formwork. If they are made of wood, the bands can be affixed to them with double-headed nails (with limiters) or with nails up to 40 mm in length (nailed down to a maximum of 1/3 of their length and bent away at an angle of approx. 45°).

The bands are pierced at the joining belt (band part between the final insulating anchor and its edge). One cannot pierce the sealing par and the expansion part of insulating bands.

In case of installation of external bands horizontally, they have to be reinforced additionally, or the top sealing anchor has to be installed in such a way so as to prevent it from tilting during concreting.



 


Installation of internal bands



The greatest difficulty during the installation of internal bands is the execution of divided head formwork. One has to ensure that the formwork is stable. Ready formwork lattices for day joints, with profiled pockets for the installation of sealing bands, provide great help.

For internal expansion joint bands, the formwork must be composed of two layers of fibreboard, installed in such a way so that the first layer is found at the height of the expansion duct, with the second layer closely covering the band’s arm.

In order to allow the internal band to close fully in the bottom slab or the ceiling, it has to be installed in a form resembling the shape of the letter V. The arm bands should be raised up to form an angle of 10°-15° with respect to the slab face. When installing internal bands at day joints and expansion divisions of walls, one should only ensure their stability by installing them with the use of installation grips and tire wire to rebar.

After concreting one band arm, the second, ‘free’ arm, should be secured against damage. Directly before the execution of a subsequent part, the free, un-concreted arm should be cleaned of debris and contaminants.



Installation of press-in masking bands 



Press-in bands should be installed in previously executed and cleaned expansion divisions. In a temperature of at least 25 °C, in order to achieve greater susceptibility and flexibility of the bands, they can be heated before assembly with a burner or through storage at a heated location. Before installation, unfurl the profile at the slit, and, beginning on one end, press in the band using a batten or an edge profile, and hitting it additionally with a hammer.


 


Mechanical installation of sealing bands (with the use of pressure systems)


Before commencement of drilling and embedding of anchors and flat form profiles, determine the type and technical characteristics of all required components. Appropriate installation of bands using compression flanges is possible only for load bearing components on a flat and properly prepared surface.

The concrete surface for the compression structure must be water-tight, there may be no fractures or cracks or other kinds of contamination. If the surface does not correspond to these requirements, it is necessarily to repair it with putty or synthetic material-based mortar. By drilling openings for later introduction of studs, strive for the openings to be straight. One can use the compression flange as a matrix so as not to shift the anchor spacing.

The executed opening should be cleaned using a brush or pump. The best solution for introducing thrust studs is the use of adhesive chemical anchors. If such a solution is not recommended, use anchors with metal studs. In order to remove surface flaws close to the anchors and along the entire joint of the component with the band, apply joint sealing adhesive, i. e. Betofix.

After pressing out the adhesive from its container, spread it out at the joint using a trowel with a flat metal surface. Between the prepared surface and sealing band, place a rubber tape band sized 80 mm x 3 mm. The sealing band and the rubber tape band should be prepared for application over anchors by drilling at the required spots.

The necessary drilling of the bands should be done with a hand punch. After installation of the entire sealing system (adhesive mass + rubber tape band 80 x 3 mm + sealing band + compression flange) and after application of nuts to the anchors, tighten them with a torque wrench with the minimum calculated torque. The extrusion of a large volume of adhesive from under the band should be treated as a confirmation of appropriate pressure.

The action of tightening nuts (screws) should be additionally repeated at least three times every two weeks. In case of diminishing works, tighten the nuts (screws) directly before concreting. In case of mechanical installation at a section extending beyond 1,5 running metre, use compression flanges with a maximum length of 1,5 r. m., and even better – one running metre.

At the installation of a further flat profile, notice that the neighbouring joints do not overlap, with separation between them not exceeding 4 mm. Depending on the components to be insulated, it is possible to execute pressure systems on both sides, using the appropriate bands.





Step 1. Base surface preparation. Priming and application of joint sealing adhesive.Step 2. Drilling of holes and embedding of sealing band and flat profile.



Step 3. Installation of nuts and compression structure assembly, screw tightening.Step 4. Concluded mechanical assembly. Subsequent pressure control.

The remarks indicated in this catalogue are current information included in standard DIN 18197 in its current version.


Joining bands (welding)


Before commencement of actual, permanent joining of band ends, the band layout needs to be designed and the band needs to be trimmed. care should be taken to ensure a smooth band trim end without damage or frayed ends. It is best done with a swift single knife cut along a steel profile, adhering at the same time to an appropriate trim angle. When executing pre-cast components at a manufacturing plant, one can use more precise angular trimmers.





Step 1. Band measuringStep 2. Band trimmings into sections with an appropriate shape and size



Step 3. Melting band ends and joining them together.Step 4. Processing the weld point or applying a masking tape band

Besaflex, Nitriflex, Poliflex, TPE, PE and PP bands are joined together by welding.


As a result of thermal processing using appropriate tools, the contact surfaces remain both somewhat melted and joined together. Melting is conducted until emergence of surplus melt material on both sides of the trimming axe or knife. Then, the heated blade needs to be taken back. The bands need to be welded together from the centre out to the eds. The melting temperature of insulation bands, manufactured of appropriate materials, is between 160 °C and 220 °C.

In situations most often encountered at construction sites, only simple (butt) joints may be made. Other types of joints, which are more difficult (joining corners to make forms such as the T, L, X, cross profiles, passages of various bands) should be made at the manufacturer’s plant. An important factor influencing the seal of the entire system is the execution of joints by experienced personnel.

At the precasting plant, the quality of the executed joints should be tested with the use of a spark generator. This activity should be executed on a metal plate or panel. If a spark jumps the gap, from the generator through the executed weld joint, then this spot should be welded anew.

Elastoflex bands must be subjected to a more complicated joining process.

In this case, the joining takes place through curing, or in other words, through submitting rubber under pressure to heat. Such welds should be done in an autoclave or by using a curing device on a matrix approved for the relevant profile.















Method
 Welding
Curing
applies to the following materials,– Besaflex

– Besaflex BS

-Besaflex według normy zakładowej

– Nitriflex

– Polietylen
– Elastoflex
material propertiesMeltingNot melting
joint may be created using the following welding deviceweld axe

heater

welding device
curing device

When joining sealing bands, the following devices should be used




















weld axeBlow heaterHeating blade and matrix






WelderSpark generatorCuring enclosure


























Joining bands
 Besaflex
Nitriflex
Elastoflex
Poliflex
Besaflex
++
Nitriflex
++
Elastoflex
+
Poliflex
+

Concreting


Before the sealing bands are concreted, they should be cleaned of any possible contaminations. They must also be free of ice.

When pouring concrete, one should avoid single-side band pressure, the band may not tip or incline. During concreting works, it needs to be protected against mechanical damage. When the concrete mix is applied onto the band, even small damage spots may lead to the band tearing away. In case of components insulated with external bands, the concreting works should be conducted slowly, cautiously and from a low height, so that the anchors under load by concrete do not tip over and are fully concreted.

The concrete mix must be properly laid out and packed in the band’s vicinity. At the same time, make sure that the vibrating device end touches neither the band nor the band mounting components.


Formwork removal


In case of external bands, note that the band is not pulled out of too fresh concrete during formwork removal.


MATERIAL OVERVIEW


Besaflex


Besaflex sealing bands of elastic PVC are characterised by many excellent properties, providing savings over a structure’s lifetime. Flexible, soft PVC has been in use since the 1930s, and its properties are subject to constant research.

Besaflex sealing bands conform to all standard requirements, thanks to which they are broadly used in the construction industry.

They are resistant to acidic and alkali solutions, rotting and all other natural factors.

The broad selection of Besaflex products guarantees water-tightness of day joints and expansion divisions without interference in structural components (rebar).
Nitriflex


The material, from which Nitriflex bands are made of, is manufactured out of high-quality components, as corresponding to norm DIN 18541.

DIN 18541-compliant bands made of Nitriflex are characterised by maximum elongation at break, excellent resistance to chemicals and ageing as well as stable flexibility comparable to the flexibility of rubber.

The execution of diverse band joints is quick and cost-effective. Welding may be done using standard equipment, which is very simple thanks to the very good thermal conductivity of Nitriflex (for this purpose, one should not use heat welders with a power exceeding 300 W for band joining).

Nitriflex bands manufactured according to DIN 18541 may be shaped in various ways, thank to which they can be used for all kinds of structures, even to suit the most stringent requirements.
Elastoflex


Elastoflex seal bands are used of elastomer, or crossed multi-particle polymers with big openings (synthetic rubber), subjected to curing. Due to the crossing process being irreversible, special joining technologies must be used for their joining.

Elastoflex seal bands are perfect for use in structures with moving joints that are under threat of changing loads and low temperatures. Elastoflex insulation corresponds to norm DIN 7865.
Poliflex


Polyethylene bands were designed for sealing of pre-cast components.

This band type does not require the use of joining clamps, thus it can be used independently of the synthetic material insulation used earlier (i. e. mat, film, etc.) for executing joints in concrete structures.

Modified polyethylene bands are characterised by good weldability, resistance to aggressive chemicals and micro-organisms as well as high density. They do not lose their flexible properties in low temperatures.
Thermoplastic elastomer (TPE)


Joining and closing insulating bands made of TPE are characterised by greatest elongation at break, flexibility in low temperatures, as well as resistance to ageing and UV light.

Joining bands of this material is fast and cost-effective thanks to thermoplastic welding and using standard equipment (curing is not required).


 


BAND CHEMICAL PROPERTIES


Materials for use around potable water supplies


Besaflex sealing bands conform to all standard requirements, thanks to which they are broadly used

The company Besaplast manufactures also bands used in areas, where potable water appears. These are bands made of soft, coloured and flexible thermoplastic elastomer and polyethylene.

They are a fusion of good properties and workability, with additional adherence to Polish national and European provisions concerning synthetic materials and contact with potable water. They can be fully recycled.

Special characteristics:


  • non-hygroscopic,

  • mechanical properties in room temperature,

  • good behaviour also after long-term ageing in water,

  • natural colours,

  • compliance with EU directive no. 2003/11/EC.








































































Property
UnitWymagania
Besaflex
Nitriflex
Besaflex
(R-PVC)
Besaflex
wg BS
Polietylen
(PE)
Polipropylen
(PP)
Elastoflex
Thermoplastic

elastomer (TPE)

Test method

according to

N
BV
N
BV
Shore hardness, type A

hardness meter
˚Sh75±567±580±1090±562±562±562±5PN-EN ISO

868:2005
Densityg/cm³1,33±0,031,25±0,021,52±0,051,30±0,061,52±0,051,11±0,03PN-EN ISO

1183-2006
Yield strengthMPa≥ 8≥ 10≥ 10≥ 13≥ 10≥ 65≥ 10≥ 19,1PN-EN ISO

527-1:1998

(¹ PN-ISO

37:2007)
Elongation at break%≥ 275≥ 350≥ 65≥ 285≥ 350≥ 65≥ 380≥ 250PE-EN ISO

527-1:1998

(¹ PN-ISO

37:2007)
Shear strengthN/mm≥ 12≥ 12≥ 12≥ 20≥ 12PN- ISO

34-1:2007

Resistance of materials to selected chemical compounds







































































































































































































































































Corrosive agent
Concentration  (%)
Temp. (˚C)
Material
Besaflex (soft PVC)
Nitriflex
Elastoflex
acetoneany20+/-+/-
acetone10020+/-+/-not tested
ethyl alcohol1020+not tested
9620not tested
potassium-chromium alum (water solution)any40++not tested
alums (various kinds)any40+++
ammonia (water solution)1540+++
saturated40+++
aniline10020not tested
ink30+++
silver nitrate1060++not tested
calcium nitrate20not testednot tested+
benzene10020+/-
petrol10020++/-
borax (sodium borate)not testednot tested+
borax (solution)any40++not tested
bromine (gaseous and liquid)20not tested
buna (latex)20++not tested
butadiene10020not tested
butanol10020not tested
chlorineany20
methylene chloride10020not testednot tested
calcium chloride (water solution)any60++
ferric chlorideany60+++
chloromethyl10020+not testednot tested
acetylene chlorohydrines (solution)20not tested
acetylene tetrabromide10020not tested
carbon tetrachloride10020+not tested
dextrin (water solution)saturated60++not tested
potassium dichromate (water solution)saturated20++not tested
carbon bisulphate10020not testednot tested
sulphur dioxide (gaseous)any20+/-not testednot tested
ethyl ether10040not tested
acetic ester10020not testednot tested
phenol20not testednot tested+/-
phenol (water solution)any20+/-not tested
formaldehyde (water solution)3020+/-+/-not tested
formalin20not testednot tested+
freon 1210020+/-+/-not tested
glycerinenot testednot tested+
glycol+++
ethylene glycol10040+/-+not tested
60not tested










































































































































































































































































Corrosive agentConcentration(%)
Temp. (˚C)
Material
Besaflex (soft PVC)
Nitriflex
Elastoflex
glucosesaturated20+++
carbolineum2020not testednot tested
fixing bath40++not tested
xylenenot testednot testednot tested
nitric acid320+/-++
60+not tested+/-
620+++
40+not tested+/-
1520+/-++
6520+/-not tested+/-
40not tested
boric acidany60++not tested
hydrobromic acidany40++not tested
hydrochloric acidany60+++
chromic acid0,2-1020++not tested
citric acidnot testednot tested+/-+/-
phospohric acid (water solution)any60+++
tannic acidnot testednot testednot tested+
butyric acid (water solution)2020+/-+not tested
concentrated20
lactic acid20not testednot tested+/-
formic acid1020not tested++
perchloric acidany20+/-+not tested
acetic acid (anhydrous)10020not testednot tested
acetic acid (glacial)10020+/-not tested
acetic acid (wine vinegar)20+/-++/-
40+/-++/-
acetic acid (water solution)620+++
40+/-++/-
60+/-+/-+/-
sulphuric acid1020+/-++/-
6040+/-+/-not tested
oxalic acidnot testednot tested+/-
carbonic acidany40++
buttermilk20not tested++
methanol10020not testednot tested
urine20++not tested
ureaany60++not tested
soapy watersaturated20+++
potassium perchlorate (water solution)saturated40++not tested
hydrogen perchloridedo 3020++not tested
bromonaphthalene10020not testednot tested
fertiliser (liquid)b+++
nitroglycerin10020not testednot tested
nitro varnish (fixed nitrocellulose varnish)fixed20not testednot tested
butyl acetate10020not tested







































































































































































































































































Corrosive agentConcentration(%)
Temp. (˚C)
Material
Besaflex (soft PVC)
Nitriflex
Elastoflex
ethyl acetate10020not tested
lead acetate (water solution)20++not tested
oil, see: fats, diesel fuel, etc.
linseed oilnot testednot testednot tested+/-
fuel oilnot testednot tested++
diesel fuel, hydraulic oil10040+/-++/-
10060+/-
ricin oilnot testednot tested+
transformer oil10040+/-+/-not tested
60not tested
oleum1020not testednot tested
ozone20+/-+/-not tested
paraffinnot testednot tested+/-
phosphoric pentoxide10020++not tested
ramasite20++not tested
copper sulphate (water solution)any60++not tested
calcium sulphate (water solution)20not testednot tested+
hydrogen sulphide (gaseous)10020not testednot tested
liquid lubricant, spindle oil, etc.10040+/-+/-+/-
Stauffer lubricant10040+/-+not tested
tarnot testednot tested++
aluminium saltsany40+++
ammonia salts (water solution)any60+++
zinc saltsany60++not tested
magnesium salts (water solution)any60++not tested
fertiliser salts (water solution)any60++not tested
nickel salts (water solution)any60++not tested
potassium saltsany60+++
sodium salts, see: sodium chloride
table salt (water solution)any60+++
engine exhaust containing carbon dioxideany60+++
engine exhaust containing hydrochloric acidany60+++
syrup / fruit syrupnot tested++
liquid glass+++
sewage20+++
oxygenany60+++
fats (water suspension)20+/-++/-
plant and animal-based fats10020++/-
toluene10020+/-+
trichloroethylene10020not testednot tested
hydrocarbonssaturated20+not tested
red and white wine+++
Pe-Ce fibres (fixed)20not testednot tested
hydrogen sulphite (water solution)any40++not tested
60+/-+not tested



























































































































Corrosive agentConcentration (%)
Temp. (˚C)
Material
Besaflex (soft PVC)
Nitriflex
Elastoflex
potassium hydroxide640+++
1520+/-++
3020+/-++
concentrated20+/-+/-+
concentrated40+/-+
sodium hydroxide (water solution)20not testednot tested+/-
chlorine water20not tested++/-
rain water+++
Javel water (bleaching alkali compound)1520+/-+
lake water+++
glacier water+++
soft water+++
sea water+++
CO2-infused water10020++
river water+++
condensed water+++
salty water40not tested++
calcium-poor water+++
water with high gypsum content+++
ferrocyanideany60++not tested
















































































































































Corrosive agent
Conc. (%)
Temp. (˚C)
T-type fitted carpet (PVC, HDPE)
butyl alcohol7060+
ethyl alcohol7060+
ammoniaconcentrated60+
sodium chlorideconcentrated60+
ferric chlorideconcentrated60+
dextroseconcentrated60+
sodium dichromateconcentrated60+
sulphur dioxide (sulphuric water)concentrated60+
glycerine60+
ethylene glycolany60+
nitric acid1060+
benzene sulphuric acid4060+
benzoic acidany60+
boric acidconcentrated60+
hydrochloric acid37 / 1060+
chromic and phosphoric acidconcentrated60+
fluoric acid60 / 2560+
phosphoric acid8560+
tannic acidconcentrated60+
lactic acid1060+
uric acidany60+
acetic acid1060+
sulphuric acid70 / 1060+
carbonic acidconcentrated60+
methanol7060+
hydrogen peroxide2060+
nickel sulphateconcentrated60+
sodium sulphateconcentrated60+
hydrogen sulphideconcentrated60+
sodium thiosulphate saltsconcentrated60+
sodium carbonateconcentrated60+
chlorine waterconcentrated60+
magnesium hydroxideconcentrated60+
potassium hydroxide10 / 3560+
sodium hydroxide10 / 3560+

+ = resistant

– = not resistant

+/-  partially resistant


If you were looking for selected particular chemical compounds in the material resistance table, but have not found the relevant results confirming the actions of a particular corrosive agent, please contact the Technical Department of sales representatives. Betomax Polska may, at the customer’s request, conduct chemical resistance tests for bands from which sealing bands are made.


PRODUCTS


Day joint bands


The pauses during concreting are termed day joints, technical joints, temporary joints. Often due to technical and organisational conditions, the contractor is forced to conduct concreting works in a limited scope. The division of such works into phases is influenced by numerous factors, such as the speed of concrete mix binding, geometric shape of the executed site, limited formwork surface available to the contractor, machine effectiveness, ambient conditions, etc.

In general, one can say that day joints are joints that diminish with time, with the structure becoming a unified, monolithic system. These are, usually, weaker spots of components, and hence, it is recommended to place day joints in spots where external forces cancel each other out, or to design them ensuring appropriate cross-section load bearing capacity. A broad range of norms describes the rules of designing structures, where concreting works are spread out over a longer period of time.

Polish Standard PN-EN 1992 explains the term: ‘A complex component is a component made of concrete poured at the construction site and pre-cast concrete, joined by reinforcement bars or joined without reinforcement.’ This term closely relates to any divisions or pauses during concreting, where the pouring of concrete is delayed in time, but where it is not always related to the supply of ready components.

It is in turn necessary to lay out cross reinforcement through two components divided by a concreting interruption. At the same time, the German norm DIN 1045-1 describes such rebar as ‘stitching reinforcement’.

Standard ACI 318-08 of the American Concrete institute classifies joints as being either smooth surfaces or rough surfaces with purposefully created grooves. The shape of the executed day joint influences greatly the relevant component’s load bearing capacity as well as the tightness of such a joint. Executing a notched joint (bolt) for the purpose of more precise joining of structural components, can be done through the use of profiled day joint meshes (i. e. Streckmax mesh).

Beside day joints and technical joints, contraction joints are also important. These constitute targeted actions weakening the cross-section locally, aimed at creating cracks (fractures), contributing to the reduction of tensions exhibited by contractions.

Due to the need to ensure component tightness, one can differentiate between day joints that:


  • do not require tightness,

  • require tightness against the influence of ground water and other water acting on them, without pressure (i. e. external walls and foundation slabs, underground parking lots, ceiling roofs, etc.),

  • must guarantee joint tightness for water under pressure (i. e. tanks, foundation containers, etc.).

 


Day joint sealing bands


 



 











































































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
A100100403,01025/40roll0,60SU-TU-BP-0-02042
A120120453,01025/40roll0,65SU-TU-BP-0-02043
A150150453,01025/40roll0,80SU-TU-BP-0-02044
A200200703,01525/20roll1,10SU-TU-BP-0-02047
A240240803,51525/20roll1,40SU-TU-BP-0-02048
A3203201104,51525/16roll2,00SU-TU-BP-0-02054
A5005001506,02025/2roll4,10SU-TU-BP-0-02060

Properties:


Besaflex type A sealing bands are characterised by high resistance to water ageing. The upper limit working temperature without load is approx. 80 °C, above this temperature, the band’s mechanical strength changes. Joining Besaflex bands is done by welding at temperatures of 120 °C-165 °C.1)2)
















































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
A190190703,51525/20roll1,10SU-TU-BP-0-02045
A240240804,01525/20roll1,40SU-TU-BP-0-02049
A3203201105,01525/16roll2,00SU-TU-BP-0-02055
A5005001206,52025/2roll4,10SU-TU-BP-0-02062

Properties:


Nitriflex type A sealing bands are characterised by better chemical resistance and mechanical strength than Besaflex bands. They can be used for sealing of structures under threat of water at greater pressure values. Joining of Nitriflex sealing bands by welding allows for permanent and cost-effective execution of all kinds of joints of PVC bands.1)2)


 
















































Polyflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
A200190703,051525/20roll1,20SU-TU-BP-0-02136
A240240903,51525/20roll1,50SU-TU-BP-0-02137
A3203201104,51525/16roll2,10SU-TU-BP-0-02138
A5005001206,02025/2roll4,30SU-TU-BP-0-06301

Properties:


Polyflex sealing bands are characterised by good chemical resistance. They are particularly recommended for structures susceptible to low temperatures. Polyflex bands are joined by welding.


 


 












Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.

F 100100757,03225/6roll2,20SU-TU-BP-0-02232F 120120808,03225/5roll3,10SU-TU-BP-0-02233F 1501501008,03225/5roll3,50SU-TU-BP-0-02235F 2502501506,03225/5roll2,70SU-TU-BP-0-02052F 3003001006,03225/5roll3,10SU-TU-BP-0-02236F 3503501206,03225/5roll3,50SU-TU-BP-0-02237






Properties:

High thermal resistance of type F Elastoflex bands are one of the most important criteria of their selection for insulating structures at locations, where they are in contact with hot bitumen compounds. Apart from that, they exhibit high tear resistance and relative elongation at break, which corresponds to being able to withstand liquid under pressure of approx. 25 m of water column.







































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
ASI 200 D200703,51525/20roll1,70SU-TU-BP-0-02149
ASI 240 D240804,01525/20roll2,00SU-TU-BP-0-02151
ASI 320 D3201005,01525/16roll2,80SU-TU-BP-0-02043

Properties:


Type ASI-D Nitriflex sealing bands have an internal steel reinforcement bar embedded in their cross-section. ø8 bars are distributed every 150 mm, providing better stability during installation at the joint between the foundation slab (foot) and foundation wall.1)2)


 


































































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
AS 100100503,01025/40roll1,00SU-TU-BP-0-02139
AS 120120603,01025/40roll1,15SU-TU-BP-0-02140
AS 150150603,01025/40roll1,30SU-TU-BP-0-02141
AS 200200703,51525/20roll1,60SU-TU-BP-0-02142
AS 240240803,51525/20roll1,90SU-TU-BP-0-02144
AS 3203201004,51525/16roll2,60SU-TU-BP-0-02146

Properties:


Besaflex type AS bands are characterised by equal properties to Besaflex type A bands. They are additionally bound by ø8 steel clamps every 150 mm. This provides better stability during installation at the joint between the foundation slab (foot) and foundation wall.1)2)


 


 






























Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
AS 240 D240804,01525/20roll1,90SU-TU-BP-0-02145
AS 320 D3201005,01525/16roll2,60SU-TU-BP-0-02147

Properties:


Nitriflex type AS-D sealing bands have the same mechanical parameters as Nitriflex bands. They are additionally equipped with ø8 steel bar clamps distributed every 150 mm. They provide better stability at installation at the joint between the foundation slab (foot) and foundation wall.1)2)


 


 







































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
A260 DBS2601209,02625/4roll3,80SU-TU-BP-0-02053
A320 DBS32016510,02625/4roll4,30SU-TU-BP-0-02057
A400 DBS40019011,03025/3roll5,00SU-TU-BP-0-02059

Properties:


Nitriflex type A-DBS sealing bands have the same advantages of Nitriflex bands as the type A bands. However, the flexible part of these bands is thicker by approx. 6 mm as compared to their type A counterparts. Thanks to them being thicker, they are able to protect against water pressure higher by a factor of 1,5 than the pressure from the diagram on page 20.







































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
ASI 200200703,51525/20roll1,70SU-TU-BP-0-02148
ASI 240240803,51525/20roll2,00SU-TU-BP-0-02150
ASI 3203201004,01525/16roll2,80SU-TU-BP-0-02152

 






Properties:

Besaflex type ASI sealing bands are charcterised by high resistance to ageing in water and conform to all standard solutions. Besaflex type ASI bands have an internal steel reinforcement bar embedded in their cross-section. ø8 bars are distributed every 150 mm, providing better stability during installation at the joint between the foundation slab (foot) and foundation wall.1)2)





















Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FS 31031080102225/4roll4,20SU-TU-BP-0-06333

Properties:


Elastoflex type FS bands have all the advantages of Elastoflex bands, thanks to which they may be successfully used for providing tightness to tunnels and bridge structures. Their additional advantage is sheet steel embedded at arm ends, extending the water penetration route, and providing greater rigidity during installation.


 


 


Day joint sealing bands


















































































































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AA200200803,520425/5roll1,50SU-TU-BP-0-02067
AA250240904,025425/4roll2,00SU-TU-BP-0-02079
AA250/35240904,535425/4roll3,50SU-TU-BP-0-02080
AA3203201104,025625/4roll2,70SU-TU-BP-0-02082
AA320/353201104,535625/4roll4,50SU-TU-BP-0-02095
AA320/453201104,545625/4roll4,90SU-TU-BP-0-02097
AA5005001204,025825/2roll6,30SU-TU-BP-0-02102
AA500/355001204,535825/2roll6,70SU-TU-BP-0-02106
AA625/356253005,5351025/1roll8,30SU-TU-BP-0-0210
AA8008003005,5251225/1roll8,30SU-TU-BP-0-02110




Properties:

Besaflex type AA external sealing bands are the basic form of protection of day joints during concreting of foundation slabs and walls in buildings designed to be resistant to environmental influences classified as exposure classes X0, XC2, XC4, XS1, XS2, XS3, XF1, XF2, XF3, XF4, XA1, with structure type of S4 (per standard PN-EN 1992). Besaflex bands may be easily joined by welding.1)2)





























































































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AA240/25240803,520425/4roll3,20SU-TU-BP-0-02198
AA240/35240904,025425/4roll3,50SU-TU-BP-0-02077
AA240/45240904,535425/4roll3,90SU-TU-BP-0-02078
AA320/25320904,545425/4roll4,10SU-TU-BP-0-02093
AA320/353201104,025625/4roll4,50SU-TU-BP-0-02096
AA320/453201104,535625/4roll4,90SU-TU-BP-0-02098
AA500/255001204,025825/2roll5,40SU-TU-BP-0-06381
AA500/355001204,535825/2roll6,70SU-TU-BP-0-02107




Properties:

Nitriflex type AA external sealing bands effectively protect day joints executed in foundation slabs and walls in structures classified as suitable for Besaflex bands against water influence. In addition, they may be used in structures under threat of chemically aggressive agents described as exposure classes XA2 and XA3, described in detail in standard EN 206-1. They are recommended for sealing day joints in concreted infrastructural objects, i. e. sewage treatment plants, petrol stations, and all kinds of manufacturing halls where process technical liquids are used.1)2)
















































Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
A2502501006,03125/5roll3,50SU-TU-BP-0-02051
A3503501006,03125/4roll4,80SU-TU-BP-0-02058
A5005001506,03125/1roll6,60SU-TU-BP-0-06385
A250-22501005,53025/5roll3,10SU-TU-BP-0-08198

Properties:


Elastoflex type A external sealing bands are used for sealing day joints executed during concreting of foundation slabs and walls in road structures, tunnels, as well as foundation slabs and boxes for the purpose of servicing heavy industrial equipment. They are recommended everywhere where high shifts and dynamic forces burdening the structure are foreseen. Form profiles as well as al joining of Elastoflex bands should be executed by curing in an appropriate enclosure.


 

































Polyflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AAP240240904,025425/6roll2,10SU-TU-BP-0-06386
AAP3203201104,025625/6roll3,20SU-TU-BP-0-08212

Properties:


Polyflex type AAP external sealing bands are used for protection of day joint against water, in structures additionally protected by surface insulation made of PE film. They can be used in structures under threat of intense chemical aggression and low ambient temperature. Polyflex tapes are joined by welding at approx. 200 °C.


 


 


Corner day joint sealing bands






























































































Nitriflex
Symbol
a1
[mm]
a2
[mm]
b1
[mm]
b2
[mm]
AnchorsPackage

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
AA240 EA1201204545425/6roll2,00SU-TU-BP-0-02070
AA240 EW1201204545425/6roll2,00SU-TU-BP-0-02072
AA320 EA1701705555625/6roll2,00SU-TU-BP-0-02084
AA320 EW1701705555625/6roll2,80SU-TU-BP-0-02090
AA320 EI170170100100425/6roll2,80SU-TU-BP-0-02087
AA500 EA2502508585825/4roll3,70SU-TU-BP-0-02099
AA500 EW2502508585825/4roll3,70SU-TU-BP-0-02101
AA500 EI2502508585825/4roll3,70SU-TU-BP-0-02100































Besaflex BS
Symbol
a1
[mm]
a2
[mm]
b1
[mm]
b2
[mm]
AnchorsPackage

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
AA240 EA1201204545425/6roll2,10SU-TU-BP-0-06410
AA240 EW1201204545425/6roll2,10SU-TU-BP-0-06411

Properties:The Nitriflex type AA external corner day joint sealing bands and the Besaflex BS type EC bands were designed to effectively protect structures at spots, where day joints were created at wall corners. Type EA, EI, and EW bands may be used in reinforced concrete components of varying thickness values.


Expansion joint sealing bands


Expansion joints are purposefully created divisions in building structures, designed to limit or remove tensions caused by temperature differences, concrete contraction, unequal setting and the effects of mining. In certain cases, expansion joints are made because the works are divided into phases and because of installation simplicity.

When designing the edge of an expansion joint, one has to take care of its shape and the form of reinforcement around it, so that they allow proper work of the expansion joint components in the relevant directions. One cannot lay out reinforcement bars through the expansion slit, and the edge of the slab should be reinforced along its length. Depending on their type, one can divide such joints into the following:


  • structural (full) expansion joints – they separate a part of the building making up one complete whole in terms of statics, technology and foreseen structure use, or stem from its great size. It is recommended to separate by expansion joints parts of structures with different heights, and differing materially in terms of structural solutions, both with respect to statics as well as to materials. Expansion joints are usually made when a newly-designed structure is erected directly beside an existing one.

  • thermal expansion joints – constructed so as to eliminate deformations of individual fragments of structures caused by varying thermal reactions and rheological properties of concrete. In order to ensure the freedom of deformation, the expansion slit should be provided with an appropriate width, allowing the structure to work as required, or otherwise execute components providing rigidity. When shaping the rebar arrangement to suit the thermal influences, one assumes that its components located in the soil are not susceptible to these effects.

  • anti-vibration joints – in most cases associated with industrial construction, where they are supposed to protect a site or its individual constituent components against the influence of vibrations of foundations (dynamic and/or acoustic influences) and frame structures, on which machinery is located. Similar characteristics and the obligation of usage of building expansion joints are enforced through a structure’s location within an area of action of seismic waves caused by earthquakes or mining damage.

The Polish national attachment to standard PN-EN 1992-1-1 indicates maximum distances between expansion joints:












Table no. NA.1
Structure typeDistance between expansion joints djont
in metres
Structures subject to outside temperature variations

a) non-reinforced walls

b) reinforced walls

c) reinforced concrete framework structures

d) uninsulated roofs, cornices
5

20

30

20
Heated, multi-storey buildings

a) internal walls and ceilings, concreted monolithically in one line

as above – concreted in sections not exceeding 15 m in length,

with spaces left over for later concreting

c) internal pre-cast walls with external pre-cast walls

d) as above – with external walls of aerated concrete

e) as above – with light outside walls, lengthwise part providing rigidity in the central part of the building

f) as above – with fixing walls in the end parts of the building

g) pre-cast framework structures and monolithic structures with reinforcement in the central part of the building

h) monolithic framework structures with walls providing rigidity in the end parts – as appropriate
30

as in the case of internal pre-cast walls

50

40

70

50

as in the case of internal pre-cast walls

as for a) or b))
Heated single-storey reinforced concrete walls without walls providing rigidity or only in central part, with outside walls of low rigidity not experiencing cracking in case of deformations in their plane – depending on structure height h

a)  h≤5m

b)  5 c)  h  ≥  8  m
60

10 + 10h

90
Massive walls, if no special processes are used to reduce hardening heat and contractions depending on thickness

a) b = 0,3 m ÷ 0,6 m

b) 0,6 m < b ≤ 1,0 m

c) 1,0 m < b ≤ 1,5 m

d) 1,5m < b ≤ 2,0m

Distances between expansion jointst indicated in table NA.1 do not apply to structures located in areas of mining activity, and do not apply to cases, when expansion joints are necessary for other reasons than effects of concrete contraction and temperature differences.


Internal day joint sealing bands



 



















































































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
D 120120703,0101025/10roll1,05SU-TU-BP-0-02164
D 150150703,0101025/10roll1,15SU-TU-BP-0-02165
D 200200903,5101025/8roll1,30SU-TU-BP-0-02167
D 240240904,0152025/5roll1,65SU-TU-BP-0-02168
D 3203201105,0152025/4roll2,60SU-TU-BP-0-02174
D 3503501205,0152025/4roll4,40SU-TU-BP-0-02181
D 5005001506,0202025/2roll3,00SU-TU-BP-0-02185

Properties:


Besaflex type D sealing bands have all the characteristics appropriate for the material of which they are made. The selection of sealing bands for expansion joints is dependent upon the expected values presented in selection diagrams from page 20.1)2)


 


 











































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
D 260 DBS2601209,0282025/4roll3,90SU-TU-BP-0-02173
D 350 DBS35017011,0302025/4roll4,90SU-TU-BP-0-02183
D 400 DBS40019011,0322025/2roll6,10SU-TU-BP-0-02184

Properties:


Nitriflex type D-DBS sealing bands possess all the advantages of Nitriflex type D bands. However, the flexible part of these bands is thicker by approx. 5 mm from the basic version. Thanks to this part being thicker, they are able to protect expansion joints against water pressure higher by a factor of 1,5 than the pressure from the diagram on page 20.1)2)


 







































































































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
D 190190754,0151025/8roll1,40SU-TU-BP-0-02166
D 240240954,5152025/5roll1,70SU-TU-BP-0-02169
D 240/6240956,0252025/4roll3,00SU-TU-BP-0-02171
D 240/9240959,0252025/4roll3,60SU-TU-BP-0-02172
D 3203201105,5152025/3roll2,70SU-TU-BP-0-02175
D 320/63201106,0252025/3roll3,50SU-TU-BP-0-02177
D 320/93201109,0252025/3roll4,10SU-TU-BP-0-02178
D 3503501206,0152025/3roll3,30SU-TU-BP-0-02182
D 5005001556,5102025/2roll4,60SU-TU-BP-0-02186




Properties:

Nitriflex type D sealing bands have all the characteristics appropriate for the material of which they are made. The selection of sealing bands for expansion joints is dependent upon the expected values presented in selection diagrams from page 20. Thanks to the higher chemical resistance of the material, of which they are made, they can be installed in objects designed for exposure classes XA2 and XA3 according to standard EN 206-1 and for all standard solutions.1)2)







































































































Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
FM 2002001107,0322025/5roll3,50SU-TU-BP-0-02238
FM 2502501258,0322025/5roll4,10SU-TU-BP-0-02239
FM 3003001758,0322025/5roll4,90SU-TU-BP-0-02241
FM 35035018012,0382025/5roll6,20SU-TU-BP-0-02243
FM 40040021012,0382025/4roll6,90SU-TU-BP-0-02245
FM 50050030013,0382025/2roll10,00SU-TU-BP-0-02246
FM 250 – 22501256,0262025/5roll3,40SU-TU-BP-0-02240
FM 300 – 23001756,0282025/5roll3,90SU-TU-BP-0-02242
FM 350 – 23503506,0302025/5roll4,70SU-TU-BP-0-06356

Properties:


Elastoflex type FM bands may be used in structures susceptible to high movements of the separated components. They are an excellent solution for protection of expansion joints in road structures and press-equipped manufacturing halls, susceptible to high dynamic loads.


 


 











































Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
FMS 35035012010,0322025/4roll5,20SU-TU-BP-0-02247
FMS 40040017011,0322025/4roll5,20SU-TU-BP-0-02248
FMS 50050023013,0322025/2roll8,00SU-TU-BP-0-02249

Properties:


Elastoflex type FMS bands should be used as Elastoflex type FM bands. The sheet steel embedded into the arm ends increase the water penetration route, and also provide increased rigidity during installation.


 

































Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
FMS 400 DS40017011,0352025/4roll6,20SU-TU-BP-0-08199
FMS 500 DS50023013,0352025/2roll8,20SU-TU-BP-0-06369

Properties:


Elastoflex type FMS-DS sealing bands are foreseen for coverage of expansion slits in structures, where high positive and negative movements of expansion joints were designed. The executed expansion chamber allows greater band deformation close to the joint. In addition, at the ends of the arms of these bands, steel sealing bands are embedded. They possess all qualities applicable to Elastoflex type FMS bands.


 























Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
k

[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit

Weight
[kg/mb]
Art. no.
FM 350 DS50023013,0352025/3roll4,70SU-TU-BP-0-02244

Properties:


Elastoflex type FM-DS sealing bands are foreseen for coverage of expansion slits in structures, where high positive and negative movements of expansion joints were designed. The executed expansion chamber allows greater band deformation close to the joint. They possess all qualities applicable to Elastoflex type FM bands.


 
















































Besaflex BS
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
Package 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
CC 1501501165,02025/5roll2,10SU-TU-BP-0-06302
CC 200200875,02025/5roll3,00SU-TU-BP-0-06303
CC 2502501166,02425/5roll3,90SU-TU-BP-0-06304
CC 3003001667,02425/4roll4,80SU-TU-BP-0-06305

Properties:


Besaflex BS type CC sealing bands, according to British standards, are characterised by better mechanical properties than their base material. However, in addition, they maintain all their advantages. Besaflex sealing bands are joined by welding. There are, in addition, no counterindications against joining Besaflex and Besaflex BS bands.


 


 


External day joint sealing bands








































































































Besaflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AD 200200803,520425/5roll1,70SU-TU-BP-0-02111
AD 250240904,025425/4roll2,20SU-TU-BP-0-02116
AD 250/35240904,535425/4roll3,70SU-TU-BP-0-02118
AD 250/45240904,545425/4roll4,10SU-TU-BP-0-02119
AD 3203201104,025625/4roll2,90SU-TU-BP-0-02120
AD 320/353201104,535625/4roll4,70SU-TU-BP-0-02122
AD 320/453201104,545625/4roll5,10SU-TU-BP-0-02124
AD 5005001204,025825/2roll5,60SU-TU-BP-0-02125
AD 500/355001204,535825/2roll6,90SU-TU-BP-0-02127

Properties:


Besaflex type AD external expansion joint sealing bands should be used to protect against water of expansion joints in buildings designed to be resistant to environmental influences classified as exposure classes X0, XC2, XC4, XS1, XS2, XS3, XF1, XF2, XF3, XF4, XA1, with structure type of S4 (per standard PN-EN 1992). Besaflex bands may be easily joined by welding.1)2)


 





























































































Nitriflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA240/25240904,525425/4roll2,20SU-TU-BP-0-02198
DA240/35240905,035425/4roll3,70SU-TU-BP-0-02200
DA240/45240905,045425/4roll4,10SU-TU-BP-0-02202
DA320/253201104,525625/4roll2,50SU-TU-BP-0-02211
DA320/353201105,035625/4roll4,70SU-TU-BP-0-02213
DA320/453201105,045625/4roll5,10SU-TU-BP-0-02215
DA500/255001204,525825/2roll5,60SU-TU-BP-0-06416
DA500/355001205,035825/2roll6,90SU-TU-BP-0-02224




Properties:

Nitriflex type AA external sealing bands effectively protect expansion joints executed in foundation slabs and walls in structures classified as suitable for Besaflex bands against water influence. In addition, they may be used in structures under threat of chemically aggressive agents described as exposure classes XA2 and XA3, described in detail in standard EN 206-1. They are recommended for sealing expansion joints in concreted infrastructural objects, i. e. sewage treatment plants, petrol stations, and all kinds of manufacturing halls where process technical liquids are used.1)2)





















































Elastoflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AM 2502501006,031425/5roll3,70SU-TU-BP-0-02131
AM 3503501006,031625/4roll4,90SU-TU-BP-0-02133
AM 5005001506,031825/1roll6,90SU-TU-BP-0-02134
AM 250-22501005,530425/5roll3,30SU-TU-BP-0-02132




Properties:

Elastoflex type AM external sealing bands are used for sealing expansion joints executed during concreting of foundation slabs and walls in road structures, tunnels, as well as foundation slabs and boxes for the purpose of servicing heavy industrial equipment. They are recommended everywhere where high shifts and dynamic forces burdening the structure are foreseen. Form profiles as well as al joining of Elastoflex bands should be executed by curing in an appropriate enclosure.

































Polyflex
Symbol
a
[mm]
b
[mm]
c
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
ADP240240904,025425/6roll2,30SU-TU-BP-0-02129
ADP3203201104,025625/5roll3,50SU-TU-BP-0-02130




Properties:

Polyflex type ADP external sealing bands are foreseen for protection against water intrusion of expansion slits in structures additionally protected by surface insulation of PE film. They can be used in structures under threat of intense chemical aggression and low ambient temperature. Polyflex tapes are joined by welding at approx. 200 °C.


 Corner day joint sealing bands






























































































Nitriflex
Symbol
a1
[mm]
a2
[mm]
b1
[mm]
b2
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA240 EA1201204545425/6roll2,20SU-TU-BP-0-02189
DA240 EW1201204545425/6roll2,20SU-TU-BP-0-02193
DA320 EA1701705555625/6roll3,00SU-TU-BP-0-02203
DA320 EW1701705555625/6roll3,00SU-TU-BP-0-02207
DA500 EA170170100100425/4roll3,90SU-TU-BP-0-02220
DA500 EW2502508585825/4roll3,90SU-TU-BP-0-02222
DA500/255001204,525825/2roll5,60SU-TU-BP-0-06416
DA500/355001205,035825/2roll6,90SU-TU-BP-0-02224































Besaflex BS
Symbol
a1
[mm]
a2
[mm]
b1
[mm]
b2
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
EE 240 EA1201205050425/6roll2,1SU-TU-BP-0-06435
EE 240 EW1201205050425/6roll2,1SU-TU-BP-0-06436

Properties:

The Nitriflex type DA and the Besaflex BS type EE corner expansion joint sealing bands were designed to effectively protect structures at spots, where expansion joints were created at wall corners. Type EA and EW bands may be used in reinforced concrete components of varying thickness values.


Closing expansion joint sealing bands


















































































































Elastoflex
Symbol
a
[mm]
b
[mm]
k
[mm]
d
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FVK 5/25520105,035225/10roll1,60SU-TU-BP-0-02307
FAE 505530205,030225/10roll1,70SU-TU-BP-0-02282
FAE 707030205,030225/8roll1,80SU-TU-BP-0-0648
FAE 7/37030205,045225/8roll1,90SU-TU-BP-0-02308
FVK 7/47040305,045225/6roll2,10SU-TU-BP-0-02309
FVK 7/57050405,045225/6roll2,20SU-TU-BP-0-02310
FAE 10010530205,030425/4roll2,90SU-TU-BP-0-02280
FAE 15015530205,030625/4roll3,40SU-TU-BP-0-02280
FVK 15/715070605,035625/3roll4,90SU-TU-BP-0-02305

 


Properties:

The Elastoflex types FVK and FAE closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Elastoflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water.


 


 


 










































































































































































































































Besaflex
Symbol
a
[mm]
b
[mm]
k
[mm]
l
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FV 20/205020105,025225/10roll1,10SU-TU-BP-0-02285
FV 20/20/707020105,025225/10roll1,50SU-TU-BP-0-02286
FV 20/305020105,035225/10roll1,20SU-TU-BP-0-02287
FV 20/407020105,045225/10roll1,40SU-TU-BP-0-02288
FV 30/205030205,025225/10roll1,20SU-TU-BP-0-02289
FV 30/305030205,035225/10roll1,30SU-TU-BP-0-02292
FV 30/407030205,045225/10roll1,90SU-TU-BP-0-02296
FV 40/407040305,045225/10roll2,00SU-TU-BP-0-02300
FV 50/407050405,045225/8roll2,10SU-TU-BP-0-02301
FV 30/20/29530205,025425/6roll2,20SU-TU-BP-0-02290
FV 30/30/29530205,035425/6roll2,50SU-TU-BP-0-02294
FV 40/30/29540305,035425/6roll2,65SU-TU-BP-0-02298
FV 60/30/214060505,035425/6roll2,90SU-TU-BP-0-02302
FV 30/20/314030205,025425/6roll3,00SU-TU-BP-0-02291
FV 30/30/314030205,035625/6roll3,50SU-TU-BP-0-02295
FV 30/40/314030205,045625/6roll3,90SU-TU-BP-0-02297
FV 40/30/314040305,035625/6roll3,20SU-TU-BP-0-02299
FV 70/20/314070605,025625/5roll3,80SU-TU-BP-0-02303
FV 80/20/314080705,025625/4roll3,90SU-TU-BP-0-02304
FV 110/20/31401101005,025625/5roll4,50SU-TU-BP-0-02283

Properties:

The Besaflex type FV closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Besaflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water.1)2)










































































































































































































































Nitriflex
Symbol
a
[mm]
b
[mm]
k
[mm]
d
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FA50/10/255020105,025225/10roll1,10SU-TU-BP-0-02259
FA70/10/257020105,025225/10roll1,10SU-TU-BP-0-02270
FA50/10/355020105,035225/10roll1,20SU-TU-BP-0-02261
FA70/10/457020105,045225/10roll1,20SU-TU-BP-0-02260
FA50/20/255030205,025225/10roll1,20SU-TU-BP-0-02263
FA50/20/355030205,035225/10roll1,30SU-TU-BP-0-02266
FA70/20/457030205,045225/10roll1,60SU-TU-BP-0-02271
FA70/30/457040305,045225/10roll1,90SU-TU-BP-0-02272
FA70/40/457050405,045225/10roll2,10SU-TU-BP-0-02273
FA90/20/259530205,025425/8roll2,20SU-TU-BP-0-02274
FA90/20/359530205,035425/6roll2,50SU-TU-BP-0-02277
FA90/30/359540305,035425/6roll2,70SU-TU-BP-0-02279
FA130/50/3514060505,035425/6roll2,90SU-TU-BP-0-06462
FA130/20/2514030205,025425/6roll3,10SU-TU-BP-0-02252
FA130/20/3514030205,035625/6roll3,70SU-TU-BP-0-02255
FA130/20/4514030205,045625/6roll3,80SU-TU-BP-0-02257
FA130/30/3514040305,035625/6roll3,90SU-TU-BP-0-02258
FA130/60/2514070605,025625/6roll4,00SU-TU-BP-0-06466
FA130/70/2514080705,025625/6roll4,60SU-TU-BP-0-06467
FA130/100/251401101005,025625/6roll4,80SU-TU-BP-0-06468

Properties:

The Nitriflex type FA closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Nitriflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water.1)2)




































Nitriflex
Symbol
a
[mm]
b
[mm]
k
[mm]
l
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FA50/20/45-14550302014545125/10roll2,40SU-TU-BP-0-02269
FA50/10/35-1005020109535125/10roll2,10SU-TU-BP-0-02262

Properties:


The Nitriflex type FA closing sealing bands with single smooth expanded are should be used for single-side mechanical installation or gluing. In order to execute flush mounting and smoothing of the expansion joint components in the structure, the smooth arm has to be installed in an appropriate crevasse.1)2)


 


 




































Nitriflex
Symbol
a
[mm]
b
[mm]
k
[mm]
l
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FA100/90/25/4590302010025425/10roll3,70SU-TU-BP-0-02251
FA100/130/20/25140302010045625/10roll3,50SU-TU-BP-0-02250

Properties:


The Nitriflex type FA closing sealing bands with expanded back should be used as additional protection of expansion joints in structures with sheet surface insulation of PE film. The use of sheet bitumen insulation requires the use of Nitroflex type FA bands in their BV version.1)2)


 


 


 


 




































Nitriflex
Symbol
a
[mm]
b
[mm]
k
[mm]
l
[mm]
f
[mm]
AnchorsPackage 
roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FA130/20/25-15140302015,025625/10roll3,20SU-TU-BP-0-02254
FA130/20/35-15140302015,025625/10roll3,40SU-TU-BP-0-02256

Properties:


Nitriflex type FA closing sealing bands with thickened back should be used as additional protection of expansion joints in structures under threat of liquids of elevated chemical or mechanical aggression.


 


 


 


 


 


 


Press-in expansion joint sealing bands




















































































































Nitriflex
Symbol
Joint width
[mm]
a
[mm]
b
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
KLP107-12201725/10roll0,20SU-TU-BP-0-02332
KLP159-14202025/10roll0,30SU-TU-BP-0-02333
KLP2013-17252525/10roll0,30SU-TU-BP-0-02334
KLP2517-22303025/10roll0,40SU-TU-BP-0-02335
KLP3019-25303525/10roll0,50SU-TU-BP-0-02336
KLP3519-25353525/10roll0,70SU-TU-BP-0-02337
KLP4019-25406025/8roll0,80SU-TU-BP-0-02239
KLP5025-34405025/6roll0,80SU-TU-BP-0-02240
KLP5524-29455525/6roll0,80SU-TU-BP-0-02241
KLP6024-29506025/6roll0,90SU-TU-BP-0-02242
KLP9034-40609025/6roll1,30SU-TU-BP-0-02344
KLP35 E19-24354025/10roll0,50SU-TU-BP-0-02338
KLP90 E25-343510025/6roll0,80SU-TU-BP-0-02343

Properties:

The Nitriflex type KLP press-in expansion joint sealing bands are used for masking of protected expansion joints. The selection of appropriate Nitriflex type KLP sealing bands is conditioned on the effective expansion joint movement factor. These bands should be used at structures insulated by Nitriflex or Besaflex bands.



















































































































TPE
Symbol
Joint width
[mm]
a
[mm]
b
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
KLP107-12201725/10roll0,20SU-TU-BP-0-06494
KLP159-14202025/10roll0,30SU-TU-BP-0-06495
KLP2013-17252525/10roll0,30SU-TU-BP-0-06496
KLP2517-22303025/10roll0,40SU-TU-BP-0-06497
KLP3019-25305025/10roll0,40SU-TU-BP-0-06498
KLP3519-25353525/10roll0,60SU-TU-BP-0-06499
KLP4019-25406025/8roll0,70SU-TU-BP-0-06500
KLP5025-34405025/6roll0,70SU-TU-BP-0-08200
KLP5524-29455525/6roll0,70SU-TU-BP-0-06501
KLP6024-29506025/6roll0,80SU-TU-BP-0-06502
KLP9034-40609025/6roll1,20SU-TU-BP-0-06503
KLP35 E19-24354025/10roll0,40SU-TU-BP-0-06504
KLP90 E25-343510025/6roll0,70SU-TU-BP-0-06505

Properties:


The TPE type KLP press-in expansion joint sealing bands are used for masking of protected expansion joints. The selection of appropriate TPE type KLP sealing bands is conditioned on the effective expansion joint movement factor. These bands should be used at structures insulated by TPE or Elastoflex bands.


 

















TPEart. no
Symbol
d1

[mm]
d2
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
KLS 10/30405025/roll0,40SU-TU-BP-0-06506

 


Properties:


The TPE type KLS press-in sealing band is used as a covering or support component for resins or putty covers, with expansion joints having a width of 15-35 mm.


 


 


 



























































































Nitriflex
Symbol
Joint width
[mm]
a
[mm]
b
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
KLP107-12201525/10roll0,30SU-TU-BP-0-02322
KLM 2012-17202025/10roll0,50SU-TU-BP-0-02324
KLM 2517-21272525/10roll0,55SU-TU-BP-0-02325
KLM 3018-24283025/10roll0,60SU-TU-BP-0-02326
KLM 4028-34354025/10roll0,80SU-TU-BP-0-02327
KLM 5038-44405025/10roll0,90SU-TU-BP-0-02328
KLM 6048-54456025/8roll1,10SU-TU-BP-0-02329
KLM 7058-64457025/6roll1,30SU-TU-BP-0-02330
KLM 8068-74608025/6roll1,50SU-TU-BP-0-02331
KLM 12085-1057512025/5roll2,20SU-TU-BP-0-02323

Properties:


The Nitriflex type KLM press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.


 


 


 



























































































TPE
Symbol
Joint width
[mm]
a
[mm]
b
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
KLP107-12201525/10roll0,30SU-TU-BP-0-06507
KLM 2012-17202025/10roll0,50SU-TU-BP-0-06508
KLM 2517-21272525/10roll0,55SU-TU-BP-0-06509
KLM 3018-24283025/10roll0,60SU-TU-BP-0-06510
KLM 4028-34354025/10roll0,80SU-TU-BP-0-06511
KLM 5038-44405025/10roll0,90SU-TU-BP-0-06512
KLM 6048-54456025/8roll1,10SU-TU-BP-0-06513
KLM 7058-64457025/6roll1,30SU-TU-BP-0-06514
KLM 8068-74608025/6roll1,50SU-TU-BP-0-06517
KLM 12085-1057512025/5roll2,20SU-TU-BP-0-06518

 


Properties:


The TPE type KLM press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.


 


 



















































































Elastoflex
Symbol
Joint width
[mm]
a
[mm]
b
[mm]
Package

roll/pallete [mb/pcs.]

Sales

unit
Weight
[kg/mb]
Art. no.
HK 1510181525/10roll0,40SU-TU-BP-0-02313
HK 1812201825/10roll0,50SU-TU-BP-0-02314
HK 2115222125/10roll0,60SU-TU-BP-0-02315
HK 2418-20222425/10roll0,70SU-TU-BP-0-02316
HK 3022-24283025/10roll0,90SU-TU-BP-0-02317
HB 4025-30304025/10roll1,20SU-TU-BP-0-02318
HK 5030-40385025/8roll1,70SU-TU-BP-0-02319
HK 6040-50486025/6roll1,70SU-TU-BP-0-02320
HK 7550-60607525/6roll2,50SU-TU-BP-0-06526

 


Properties:


The Elastoflex type HK press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.


 


 


 


Mechanically-mounted sealing bands










































































Nitriflex
Symbol
a
[mm]
c
[mm]
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FL100 – GG1004,025/40roll0,60SU-TU-BP-0-06527
FL150 – GG1504,025/30roll0,90SU-TU-BP-0-02039
FL200 – GG2004,025/20roll1,20SU-TU-BP-0-02040
FL250 – GG2504,025/20roll1,70SU-TU-BP-0-06528
FL280 – GG2804,025/20roll1,90SU-TU-BP-0-06529
FL300 – GG3004,025/16roll2,00SU-TU-BP-0-06537
FL350 – GG3504,025/16roll2,00SU-TU-BP-0-06530
FL400 – GG4004,025/16roll2,40SU-TU-BP-0-06531
FL500 – GG5004,025/8roll2,80SU-TU-BP-0-06532




Properties:

Nitriflex type FL external day joint insulation bands are used for sealing day joints and apparent expansion slits against intrusion by water under pressure. These bands should be used with a pressure structure on both sides, guaranteeing compression on to the surface that would be equal to or higher than the water pressure.

The mechanically installed bands are in most cases utilised for sealing divisions where newly constructed structure parts meet existing parts. They can be affixed to the base surface using adhesive, but such a joint only provides resistance against rain water that is not under hydrostatic pressure. Nitriflex type FL bands should be used at structures, the day joints of which are protected by Besaflex and Nitriflex day joint and expansion joint bands.


































































Elastoflex
Symbol
a
[mm]
c
[mm]
Package

roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
FLK 100 – GG1004,025/40roll0,60SU-TU-BP-0-06541
FLK 200 – GG2004,025/20roll1,20SU-TU-BP-0-06542
FLK 250 – GG2504,025/20roll1,40SU-TU-BP-0-06543
FLK 280 – GG2804,025/20roll1,60SU-TU-BP-0-06544
FLK 300 – GG3004,025/16roll1,80SU-TU-BP-0-06545
FLK 350 – GG3504,025/16roll2,00SU-TU-BP-0-06546
FLK 400 – GG4004,025/16roll2,20SU-TU-BP-0-06547
FLK 500 – GG5004,025/8roll2,80SU-TU-BP-0-06548




Properties:The Elastoflex type FLK external day joint sealing bands are used for sealing day joint and apparent expansion slits against intrusion by water under pressure. These bands should be used with a pressure structure on both sides, guaranteeing compression on to the surface that would be equal to or higher than the water pressure. The mechanically installed bands are in most cases utilised for sealing divisions where newly constructed structure parts meet existing parts.

They can be affixed to the base surface using adhesive, but such a joint only provides resistance against rain water that is not under hydrostatic pressure. Elastoflex type FLK bands should be used at structures, the day joints of which are protected by Elastoflex day joint and expansion joint bands.























































Nitriflex
Symbol
a
[mm]
c
[mm]
k
[mm]
h
[mm]
Package

roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
BOD 150 – GG1505,0203025/5roll25/2SU-TU-BP-0-02163
BOD 240 – GG2405,0305025/5roll25/2SU-TU-BP-0-02155
BOD 320 – GG3205,0305525/2roll3,20SU-TU-BP-0-02159
BOD 360 – GG3605,0355525/2roll3,60SU-TU-BP-0-02160
BOD 500 – GG5006,0505525/2roll5,10SU-TU-BP-0-02162

Properties:


The Nitriflex type BOD external expansion joint sealing bands are used for sealing expansion slits with high movement compensation requirements, in which the band cannot be concreted for process technical reasons. It is to be used in cases corresponding to Nitriflex type FL sealing bands.


 






























Nitriflex
Symbol
a
[mm]
c
[mm]
k
[mm]
h
[mm]
Package

roll/pallete [mb/pcs.]
Sales

unit

Weight
[kg/mb]
Art. no.
BOD 300 – GG3002,5283025/3roll1,60SU-TU-BP-0-02157
BOD 400 – GG4005,0802525/3roll2,10SU-TU-BP-0-02161

Properties:


The Nitriflex type BOD external expansion joint sealing bands are used for sealing expansion slits, in which the band cannot be concreted for process technical reasons. It is to be used in cases corresponding to Nitriflex type FL sealing bands.


 


 


Mechanically installed sealing bands – special solutions






























Internal sealing band for day joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
KFB 330-G25/5roll3,50SU-TU-BP-0-02321












Internal sealing band for day joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
A450 KL-G25/2roll5,2SU-TU-BP-0-06640
















External sealing band for day joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AA240-G25/4roll1,90SU-TU-BP-0-02074












External sealing band for day joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AA 320-G25/4roll3,00SU-TU-BP-0-02083
















Internal sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FM 350 KF-G25/4roll3,80SU-TU-BP-0-06641












Internal sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AM 350-G25/15roll3,00SU-TU-BP-0-06647
















External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA240-G25/4roll2,00SU-TU-BP-0-06642












External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA320-G25/4roll3,10SU-TU-BP-0-06643




Mechanically installed sealing bands






























External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA320-GG25/4roll1,80SU-TU-BP-0-08201












External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AMG 350-GG25/4roll2,20SU-TU-BP-0-08202
















External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
OMEGA380-GG25/4roll2,80SU-TU-BP-0-06661












External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
A500 KL-GG25/2roll2,90SU-TU-BP-0-02061
















External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FM 350 KF2 -GG25/4roll3,80SU-TU-BP-0-08203












External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
OK 250-GG25/5rollSU-TU-BP-0-06663
















External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
OK 300-GG25/4rollSU-TU-BP-0-06664












External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
OK 350-GG25/4rollSU-TU-BP-0-06665




Mechanically installed sealing bands – special solutions






















Internal sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
D 330 E-G25/8roll2,60SU-TU-BP-0-02179












Internal sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FM 350 K-G25/5roll5,20SU-TU-BP-0-08204
















Internal sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
F 500 K-G25/4roll6,40SU-TU-BP-0-06651












Internal sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FM 500 K-G25/4roll6,40SU-TU-BP-0-06650




Mechanically installed sealing bands






















External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA330/35 E-G25/8roll3,60SU-TU-BP-0-02216












External sealing band for expansion joints Nitriflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
DA330/35 EA-G25/8roll3,60SU-TU-BP-0-02217
















External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AM 350 K-G25/5roll4,00SU-TU-BP-0-08205












External sealing band for expansion joints Elastoflex
Symbol
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AM 350 KA-G25/5roll4,00SU-TU-BP-0-06658




 


Sealing bands joined with sheet insulation































































Besaflex
Symbol
a
[mm]
e
[mm]
c
[mm]
f
[mm]
Anchors
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FAP6060404,020225/15roll0,80SU-TU-BP-0-07008
FAP8080504,020225/10roll0,90SU-TU-BP-0-07009
FAP100100604,020225/10roll1,00SU-TU-BP-0-07010
FAP140/3140504,020325/6roll1,20SU-TU-BP-0-07011
FAP140/30/3140504,030325/6roll1,40SU-TU-BP-0-07012




Properties:

The Besaflex type FAP external day joint sealing bands are used for concreting within reinforced concrete structures with external sheet insulation. The band is concreted in the spots, where additional film sheets are attached, or at their ends, in order to weld these together. The choice of Besaflex type FAP sealing bands is dependent on the environment aggression conditions. They are used in structures protected by Besaflex day joint and expansion slit bands.































































Nitriflex
Symbol
a
[mm]
e
[mm]
c
[mm]
f
[mm]
Anchors
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
FAPN 6060404,020225/15roll0,80SU-TU-BP-0-07013
FAPN 8080504,020225/10roll0,90SU-TU-BP-0-07014
FAPN 100100604,020225/10roll1,00SU-TU-BP-0-07015
FAPN 140/3140504,020325/6roll1,20SU-TU-BP-0-07015
FAPN 140/30/3140504,030325/6roll1,40SU-TU-BP-0-02066




Properties:

The Nitriflex type FAPN external day joint sealing bands are used for concreting within reinforced concrete structures with external sheet insulation. The band is concreted in the spots, where additional film sheets are attached, or at their ends, in order to weld these together. The choice of Nitriflex type FAPN sealing bands is dependent on the environment aggression conditions. They are used in structures protected by Nitriflex day joint and expansion slit bands.































































Polyflex
Symbol
a
[mm]
e
[mm]
c
[mm]
f
[mm]
Anchors
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
AAP6060404,020225/15roll0,80SU-TU-BP-0-07016
AAP8080504,020225/10roll0,90SU-TU-BP-0-07017
AAP100100604,020225/10roll1,00SU-TU-BP-0-06964
AAP140/3140504,020325/6roll1,20SU-TU-BP-0-06965
AAP140/30/3140504,030325/6roll1,40SU-TU-BP-0-07018




Properties:

The Polyflex type AAP external day joint sealing bands are used for concreting within reinforced concrete structures with external sheet insulation. The band is concreted in the spots, where additional film sheets are attached, or at their ends, in order to weld these together. The choice of Polyflex type AAP sealing bands is dependent on the environment aggression conditions.

They are used in structures protected by Polyflex day joint and expansion slit bands. Upon special customer order, these bands may be manufactured of HDPE.











































Polyflex
Symbol
a
[mm]
e
[mm]
c
[mm]
f
[mm]
Anchors
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
SAA4004001104,030625/3roll5,30SU-TU-BP-0-07019
SAA5005001704,030625/2roll5,70SU-TU-BP-0-07020
SAA6005002704,030625/2roll7,20SU-TU-BP-0-07021

Properties:


Taśmy uszczelniające do przerw roboczych zewnętrzne Poliflex typ SAA służą do uszczelnienia przerw roboczych w konstrukcji żelbetowej z zewnętrzną izolacją arkuszową. W celu zapewnienia ciągłości izolacji arkuszowej należy dogrzać ją do gładkiej strony taśmy uszczelniającej.


 


 

































Polyflex
Symbol
a
[mm]
e
[mm]
c
[mm]
f
[mm]
Anchors
Package

roll/pallete [mb/pcs.]
Sales

unit
Weight
[kg/mb]
Art. no.
SDA4004001104,030625/3roll5,30SU-TU-BP-0-07022
SDA5005001704,030625/2roll6,20SU-TU-BP-0-07023

Properties:


The Polyflex type SDA external day joint sealing bands are used for sealing expansion slits within reinforced concrete structures with external sheet insulation. In order to provide continuity of sheet insulation, it should be heat welded to the smooth side of the sealing band.


 


Notes to tables

1) Detailed information characterising the individual materials can be found in the tables in the Material overview tab.

2) Soft PVC sealing bands may not come into contact (react) with chlorinated hydrocarbons (i. e. bitumen compounds, petrol). In order to ensure durability of sealing bands, for which there exists the risk of contact with the substances indicated above, one should use material that is resistant to bitumen compounds. In the retail range, the band symbol is suffixed with the letters BV. Information, whether a BV type band is requires, should be given with the order.


INSTALLATION MATERIALS


Trapezoidal profile






































Trapezoidal profile
Symbol
a
[mm]
b
[mm]
Package
bunch [pcs./mb]
Sales

unit

Weight
[kg/pcs.]
Art. no.
TF 2/20205010/25bunch6,00SU-TU-BP-0-02031
TF 2/30306010/25bunch7,00SU-TU-BP-0-02031
TF 2/40407010/25bunch8,00SU-TU-BP-0-02035
TF 2/50508010/25bunch9,00SU-TU-BP-0-02036





Trapezoidal profiles are used to execute trimming of the edges of expansion slits protected by closing sealing bands. The selection of a profile with an appropriate width depends on the band width. The use of trim profiles additionally protects the sealing bands against damage to its backside under construction conditions

Band installation grip























Band installation grip
Symbol
Package
bag [pcs.]
Sales

unit

Weight
[kg/pcs.]
Art. no.
Typ 1500bag2,00SU-TU-BP-0-02345
Typ 2200bag1,50SU-TU-BP-0-02346
Typ 3200bag1,00SU-TU-BP-0-02347

Installation grips ensure affixing of sealing band arms and anchors at the point of appropriate placement in the structure’s reinforcement. Their use reduces the installation time, and eliminates the need for disadvantageous puncturing of bands at their ends. Type 1 installation grips should be used for all standard situations of insulation of day joints and expansion slits with Besaflex, Nitriflex and Polyflex bands installed to rebar by tie wire.

Type 3 installation grips are adapted for joining sealing bands with Φ6 or Φ8 mm rebar to provide additional rigidity. Type 2 installation grips should be used to achieve stabilisation of Elastoflex sealing bands.


Welding masking band























Welding masking band
Symbol
Package
bag [pcs.]
Sales

unit

Weight
[kg/pcs.]
Art. no.
30 x 1,5mm25roll1,50SU-TU-BP-0-02037
16 x 1,5mm25roll0,80SU-TU-BP-0-06728
30 x 3,0mm25roll3,00SU-TU-BP-0-06730

 


Welding masking band is used to increase the tightness of joints between band sections and to improve a weld joint’s look. Appropriate masking tape band width allows precise adaptation to the emerged surplus material outflow. The limited thickness ensures easy melting and quick band heating.


 


 


 


Rubber tape band













Rubber tape band
Symbol
Package
bag [pcs.]
Sales

unit

Weight
[kg/pcs.]
Art. no.
80 x 3mm5,6roll2,00SU-TU-BP-0-02038

Rubber tape band is used in mechanical installation as a flexible layer ensuring effective adaptation to the base surface. It plays the role of a washer. Until installation, the rubber tape band should be stored in a cool and dark place to prevent the material from curing.
Bestal stay-in-pace formwork





















































Bestal stay-in-pace formwork
Symbol
Length

[mm]

h
[mm]
b
[mm]
a
[mm]
Dimensions

[mm]

Package
pallete [pcs./mb]
Sales

unit

Weight
[kg/pcs.]
Art. no.
BESTAL150/11420150508070 x 1470220/312,4pallete1,10AS-TR-PR-0-02021
BESTAL200/1142020060110100 x 1470144/204,5pallete1,30AS-TR-PR-0-02023
BESTAL240/1142024070130120 x 1470112/159,0pallete1,50AS-TR-PR-0-02025
BESTAL320/1142032080170160 x 147070/99,4pallete1,70AS-TR-PR-0-02028


 


Bestal meshes are used as stay-in-place formwork for day joints at intersections between slab and wall at angled spots (curves). The day joint sealing band is introduced between the vertical bars. Bar shift value is approx. 15 mm.


 


 


 


 


Bestal stay-in-pace formwork





















































Bestal stay-in-pace formwork
Symbol
Length

[mm]

h
[mm]
b
[mm]
a
[mm]
Dimensions

[mm]

Package
pallete [pcs./mb]
Sales

unit

Weight
[kg/pcs.]
Art. no.
BESTAL150/21420150508070 x 1470180/255,6pallete1,60AS-TR-PR-0-02020
BESTAL200/2142020060110100 x 1470112/159,0pallete1,80AS-TR-PR-0-02022
BESTAL240/2142024070130120 x 147098/139,2pallete2,10AS-TR-PR-0-02024
BESTAL320/2142032080170160 x 147060/85,2pallete2,40AS-TR-PR-0-02026


 


Bestal meshes are used as stay-in-place formwork for day joints at intersections between slab and wall at straight sections. The sealing band is introduced into the slit created independently of vertical bars of two Bestal components as a result of their shift. It should have a value of approx. 15 mm.




Waterstops

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